CNC Turning

Cer-Mac Inc. is a CNC turning machine facility operating in Bucks County, PA, that specializes in high-quality 5-axis machining, Inconel machining, invar machining, and many more CNC machining services. We utilize only the best CNC turning machines to ensure you get the highest quality nitronic 60 machined components.

Live mill-turn machining
.0625 diameter-12″ diameter up to 72″ long
.015″ diameter to .785″ diameter x 144″ long -live tooling-
Machine all metals and alloys
We use modular tooling to enable quick set-ups

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CNC Turning Improves Productivity & Produces Better Quality Control

CNC turning revolutionized manufacturing by enabling improved productivity and superior quality control all in one work center. One of the critical aspects of this transformation is the role of live tooling on a CNC turning center. An Independent rotating turret allows for the creation of incredibly complex parts with a single setup, enhancing productivity significantly. Additionally, this advanced CNC turning machining technique reduces the risk of error and increases precision, contributing to better quality control.

There is an unparalleled effectiveness of a CNC turning center when achieving high precision and maintaining productivity. These centers, a mainstay of any reputable CNC machine shop, facilitate seamless and efficient production for various parts. This state-of-the-art technology of the CNC turning center not only allows for precise control over the manufacturing process but also accelerates the turnaround time, maximizing productivity.

The scope provided by CNC turning extends to a variety of specialized processes. From Kovar machining, known for its controlled expansion characteristics used in ceramic-to-metal bonding, to Inconel machining, renowned for its resistance to extreme environments and high temperatures, CNC turning provides unparalleled accuracy and consistency. The transformative impact of CNC turning on productivity and quality control has set new standards in the manufacturing industry, making it an indispensable tool for today’s competitive market.

Quality CNC Turning Services

Cer-Mac Inc. is the top Bucks County, PA, option when seeking CNC machine shops for turning, milling, Swiss Screw turning, and more. Our team of CNC turning specialists understands a variety of CNC machining options and can provide Bucks County, PA, businesses with the help that they need. We start by assessing your CNC turning needs during our contract review. We then use our CNC machining specialists to execute the precision machining processes. Just as importantly, we understand the subtle intricacies of machining rare high nickel alloys. Our CNC machining specialists understand that things like Inconel machining and invar machining differ heavily from nitronic 60 machinings or machining stainless steel, so we ensure all correct tooling and programming fits your parts specifications.

Types of Materials That Can Be Machined Using CNC Turning

The quality-controlled precision of CNC turning supports an expansive range of common and complex machining projects. Cer-Mac’s CNC turning specialists provide the precision edge for a range of compatible materials, such as:

As you can see from the extensive list of machinable material types, the versatility of CNC turning can add immeasurable value to all facets of production. Regardless of material shape, our CNC turning centers support each project with an advanced understanding of material properties. This knowledge reduces material waste, maximizes efficiency, and delivers defect-free precision.

Common Applications of CNC Turning

Any medical device or assembly component that depends on flawless rotational symmetry can benefit from our streamlined CNC-turning services. Cer-Mac excels at CNC turning, which has become a standard process when machining the toughest alloys like Nitronic 60, which is integral for machined components that experience extreme heat and friction in engines.

CNC-turned parts like crankshafts, pistons, gears, shafts, and connectors hold mechanical systems and industrial assemblies all together. In electronics and semiconductor applications, turned components are used in conductive connectors, circuitry, heat sinks, and other essential components to enhance performance and device longevity. Far beyond the realm of mechanical and electrical applications, CNC turning also encourages enhanced performance in fields ranging from aerospace performance to specialized medical equipment. From lightweight satellite fasteners to prosthetic supports and surgical tools, the opportunities for CNC-turned-component integration are limitless when you partner with Cer-Mac to optimize your component quality.

CNC Machine Shop in Bucks County, PA

If you’re tired of CNC machine shops that promise the world and deliver sub-par Inconel machining or invar machining, we can help! Our CNC machining specialists are carefully trained to handle CNC turning machining for various types of high nickel alloys. They are equipped to handle multiple CNC turning centers and will work hard to ensure that your project is properly planned and executed to your precise specifications.

We Specialize in Machining High Nickel Alloys Including:

How Does CNC Turning Work & What Does it Produce?

CNC machine shops use CNC turning for those projects that CNC Swiss Turning isn’t quite appropriate for handling. Our precision CNC turning department handles both short and long-running jobs. We need at least 6-8 weeks of lead time, depending on your capacity, but can provide a quick turnaround on your projects to ensure you get your parts on time.

We are fully ISO 9001: 2008 certified and provide first-article inspections upon request. Our process can work with multiple metal types, including aluminum, beryllium copper, brass, bronze alloys, carbon steel, copper, stainless steel, and more. It can also work with several plastic polymers, including Teflon, PVC, reinforced plastics, and even nylon.

CNC turning works by placing appropriate materials in a computer-controlled lathe. We program your part’s size, shape, and material into the turning machine and track its progress. The machine quickly spins your part to cut away materials and provides you with an accurate and precise product. Our machining specialists do not shy away from extremely tight tolerances. In this way, we serve the aerospace, automation, biotech, defense, dental, medical, fiber optic, gas, and semiconductor industries.

When used properly, this process can produce coupling shafts, dowels, drive shafts, handles, fasteners, bushings, axles, bolts, armatures, nozzles, needle valves, electronic hardware, punch blanks, housings, needle valves, knobs, nozzles, pins, pivot robs, sleeves, spacers, valve bodies, and valve stems. Cer-Mac Inc. truly is the one-stop machining shop for all of Bucks County, PA!

Work With Us at Cer-Mac Inc. to Get the Machining You Need

Do you need a CNC milling service that you can trust to handle multiple metal types? Are you tired of companies that just don't live up to their hype? Then, please call us at (215) 721-0120 to learn more. Our team can provide you with the high-quality CNC milling and turning you need, using CNC machining specialists who understand your specifications as comprehensively as possible

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Specifications

Turning Equipment

Samsung SL-2500BY with Live Tooling
STAR SR 16, Swiss turning 5/8″ bar size
MONARCH, Predator P-10 CNC with 2-1/2″ Bar feed 10″ chuck 20″ between centers
OKUMA, Model LC-20 Precision CNC Lathe 8″ chuck 18″ centers
HARDINGE, Chucker with high speed threading attachment
HARDINGE, Hand Screw, DSM-59
HARDINGE, CNC2, FANUC Control, 1-5/8″ dia. capacity
HARDINGE, CNC Control, 4″ dia. capacity
HARDINGE, CHNC I
HAAS Model SL-30 Slant Bed 17″ Swing x 34″ Centers
HAAS Model SL-30 Slant Bed 17″ Swing x 60″ Centers
Engine Lathe with 16″ x 48″ centers
HAAS Model SL-20
HAAS Model ST-30 12″ chuck
ST 10 Sevo Bar 300

Outer Diameter

Minimum: 0.008″

Maximum Chucked 18”

Overall Lengths

Minimum: Inquire

Maximum: 144″

Tolerances

0.0005″ Precision, Tight tolerance, Ultra-precision

Industry Focus

Aerospace, Automation, Bio-Tech Test Equipment, Defense, Dental Instruments, Fiber Optics, Hand Tools, Industrial Valve, Medical, Oil & Gas, Pump and Valve, Optics, OEM, Semi-Conductor

Intended Application

Armatures, Axels, Bolts, Bushings, Coupling Shafts, Dowels, Driveshafts, Fasteners, Handles, Housing, Knobs, Needle Valves, Nozzles, Pins, Pivot Rods, Precision Electronic Hardware, Punch Blanks, Sleeves, Spacers, Valve Bodies, Valve Stems

Features Possible

Boring, Broaching, Cross Tapping, Custom Tapping, Drilling, Eccentric Holes, Grinding, Gear Profiles, Knurling, Milling, Slotting, Spline Profiles, Thread Milling, Threading External, Threading Internal, Thread Whirling-Swiss Machining, Pointing, Reaming, Tapping, Turning (Contour, Form Turning, Taper Turning, Straight Turning), Sawing

Production Volume

Precision Production Shop, Prototype, Short Runs, Long Runs, Low Volume, High Volume

Lead Times

4-6 Weeks is standard lead time based on capacity
Blanket Orders
Quick turn around on lapping and grinding based on capacity

Industry Standards

ISO 9001: 2008- Certified

Equipment

Live tooling-Swiss Turning, CNC Control Capabilities, Fully Integrated Bar Feeders

Quality Documentation

Inspection Reports, First Article Inspection, SPC Charts and CPK Data if needed

Materials

Alloy Steels (4130, 4140) and many more, Aluminum (2011, 6061, T6, 2024), Beryllium Copper, Brass, Bronze Alloys, Carbon Steel, Colbat, Copper, Hasteloy, Inconel, Invar, Kovar, MP35N, Nickel, Nickel Iron, Nirtonic 80, Nirtonic 60, Stainless Steel (303, 304, 316, 321, 303SE, 420, 440C, 17-4), Stellite, Titanium, Tungsten, Zirconium

Materials & Plastic Polymers

ABS, Acetal, Acrylic, Fiberglass Reinforced Plastics, Nylon, Phenolic, Polyamide-Imide, Polycarbonate (Delrin), Polyetheretherketone (Peek), Polyetherimide, Polyethylene, Polyphenylene Sulfide, Polypropylene, Polystyrene, Polysulphone, PTPFE (Polytetrafluoroethylenes), PVC (Polyvinyl Chloride), PVDF (Polyvinylidene Fluoride), Teflon