© Copyright 2023 – Cer-Mac Inc: CNC Machining Specialists
Originally designed as a wear-resistant alloy, the dependability of Nitronic 60 has expanded production opportunities across numerous sectors. Nitrogen-strengthened and highly corrosion and heat-resistant, this superior steel alloy provides the ideal balance of resilience and material strength for an array of ambient and high-heat applications.
Upon closer inspection, the composition and structure of Nitronic 60 stand out for several reasons. First, a base composition of iron, 16-18% chromium, 8-9% nickel, 7-9% manganese, and 0.08-0.18% nitrogen amplifies the structural toughness while infusing this alloy with incredible wear, corrosion, and heat-resistant properties. Furthermore, Nitronic 60’s unique structural matrix makes this versatile alloy a viable option for welding applications, non-magnetic component needs (when annealed), and suitability for heavy-use components such as fasteners and valves that must withstand frequent friction forces.
In addition to serving as one of the best all-purpose alloys, Nitronic 60 stainless steel is also among the most cost-effective steel alloys available. Thanks to its superior wear and corrosion resistance, Nitronic 60 machining promotes extended service life and optimal equipment performance, ultimately reducing total production costs and long-term operational expenses.
Flawless Nitronic 60 machining at Cer-Mac is achieved with CNC milling, turning, drilling, and grinding. For best results, our machinists utilize carbide and ceramic cutting tools with sharp edges that are run at high speeds and fed slowly at a marginal depth. Depending on the Nitronic 60 machining application, coated carbide inserts, such as TiAlN or TiCN coatings, may be utilized to improve tool life and cutting performance.
Enhanced device performance and part longevity in extreme conditions are the outcomes with Nitronic 60 supporting the design. Prized for its versatility, affordability, and impressive longevity, Nitronic 60 machining is commonly used for:
Airplane engine components, satellite fasteners, and many other aerospace devices benefit from the heat and corrosion-resistant properties of Nitronic 60. Although not considered a lightweight metal, Nitronic 60 does have a favorable strength-to-weight ratio, making this premier steel alloy a primary contender when corrosion, strength, and heat resistance are key design factors.
Underwater equipment that is capable of withstanding corrosive saltwater and high-pressure conditions is mandatory in marine engineering. That’s why the strength and wear resistance of Nitronic 60 is the perfect material for underwater valves, shafts, and other components that experience constant pressures and corrosive forces. From deep-sea oil operations to complex components utilized in aquatic research, Nitronic 60 continues to expand opportunities for underwater equipment improvements.
Wherever there is a corrosive chemical or need for capable storage systems, you will likely find Nitronic 60 supporting the infrastructure. Heavy-duty pipe fittings, heavily used valves, and ultra-tough shafts that are designed to safely transport caustic liquids and gases can all be empowered by the dependability of Nitronic 60 machining.
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Material hardness and work-hardening properties are the primary machinability challenges associated with Nitronic 60 machining. In addition to these considerations, Nitronic 60’s tough and ductile nature further complicates the machining process. Unlike weaker metals that easily fracture and clear, the combination of toughness, heat resistance, and ductility increases tool deflection, heat build-up, and accumulation of material fragments at the work zone.
Like many other hard and heat-resistant alloys, safely machining intricate designs and smooth surfaces with Nitronic 60 requires careful tool selection, slow and steady material manipulation, and appropriate use of coolants and lubricants to reduce heat build-up and adequately clear chips from the cutting zone. To further reduce the risk of tool damage and material hardening, adequate workpiece stabilization and reduced tool engagement times complement the preventative machining techniques outlined above.
When managing nitronic 60 and Inconel machining processes, an advanced understanding of various material properties is the key to correct program design. Accurately shaping high-nickel alloys is our specialty; at Cer-Mac we practice extreme caution to reduce material waste, achieve tight tolerances, and provide calibrated components that adhere to our strictest standards for blueprint accuracy and defect-free quality.
From concept to cost-effective development, our Nitronic 60 machining professionals at Cer-Mac are your all-in-one resource for material information, production savings, and quality-controlled component creation. Contact our knowledgeable machinists and learn how we can enrich your business model with our precision Nitronic 60 machining and collaborative guidance today.
© Copyright 2023 – Cer-Mac Inc: CNC Machining Specialists